Management | Traceability | Process Monitoring | Controlling | Analysis Smart Meat Processing Software www.meatsys.com Smart Production Meatsys is a comprehensive management and traceability solutions for slaughterhouses, meat processors, packers and further processing companies. Meatsys covers all operations from an animal receiving to order processing. We know that one of the main concerns of the customers is being autonomous and independent in terms of the way of doing their own business. Thanks to the innovative architecture and latest software development technologies, every module and part of the system are fully manageable and customizable by the customers if desired. We’ve used state-of-art technology to capture all the information available using RFID embedded hooks, dollies, crates and fixed readers throughout the production chain without interrupting the production process. All the sensors integrated into the system helps to eliminate human errors and unwanted interruptions. Meatsys has been designed to ease the entire production line and help you make informative decisions about your business. INDUSTRY 4.0 READY Very low initial investment and maintenance cost on equipment Meatsys can run on any kind of device and operating system with a simple recent web browser and consumes very little system resources with high stability. You can continue using your old systems. So you do not need to invest in operating system licenses, pay for upgrades and use high priced equipment. Never stop production due to IT equipment failures Thanks to web-based architecture you can replace nonfunctioning devices seamlessly within minutes or just use the administration interface to forward the operation to a nearby device without interrupting the production process. We know that time is money and device dependent systems are always a threat to the production process. So we’ve created a system that changing a computer, label printer, weighing scale or forwarding the operation to a nearby device on factory floor takes not more than a minute. Even a simple tablet device can take place of a factory floor computer instantly. Pay only what you need. Meatsys is a fully scalable system that can be used by any size and type of facility. It covers all sizes of operation successfully with its modular structure. You pay for only the modules and functionality you need. When you need to grow and add new modules you only need to give us a call. We will give you a new license code to start using the new modules in just a few hours. Work fast and accurate We use automated data capture wherever we can. With installed RFID readers on the rails and Embedded RFID tags on the hooks, carts and dolllies, all the “pass through” and weighing information recorded automatically without operator interaction. If you have actuator based rail routing system, routing command can be send to the routers. Full equipment integration support. Meatsys has a wide variety of scales, printers and readers system support. However If you are using older equipment and it is not supported by the system, we can integrate your devices quickly. Do it your way: With a simple to use drag and drop user interface, create your own processing stations and warehouses, connect your own devices, design your own labels, setup your own protocols, recipes etc. You are not bound to initial software setup or the software company at all. You can change the settings or add new production stations, devices, and warehouses for your needs in the future. You are always welcome to ask us to do these tasks for you but you don’t have to. ERP Integrations Simple or very advanced, no matter what kind of a system you use, we can easily integrate Meatsys with any ERP or sales and distribution software in a few days. Procurement KILL GROUND Animal Receiving | Lairage management | Live weighing | RFID integration Ante-mortem inspection | Carcass Receiving | Carcass weighing and labeling | Raw material receiving RFID identification on the entry | Post-mortem inspections | Full individual traceability | Splitting and quartering | Weighing stations integration | Grading Labeling | Yields and efficiency analysis Procurement module receives the live animal, carcass or raw materials. The system is also able to get all the traceability data from government animal identification databases and farm management systems through the XML web services integration module. Animal weighing and RFID integration are ready for most of the well-known brands of scales and readers. But if needed, we can add new devices very quickly. With the animal entry, all production data is captured throughout the whole process. Automatic identification of the entering animal enables system sequencing the carcasses. Every product including offal and leather is recorded, labeled and included in the traceability data. Whether you use hand-held terminals or fixed stations we carry all the data, like weighing, to the screen of the device you like. With post-mortem examination and the grading module, you ensure the product quality and eliminate the human errors through the production process. Yields can be calculated and recorded along the desired number of weighing stations. DEBONING HALL Further Processing Carcass receiving |Carcass weighing | Individual or lot based traceability | Butcher performance tracking | Product Labeling |Weighing stations integration |Yields and efficiency analysis Raw material receiving | Weighing scales integration | Spice and raw material management | Premixing (portioning and labeling) | Product Recipe management Deboning hall is one of the busiest parts of processing companies. For that reason, every activity must be recorded and tracked through the processing line. With Meatsys, all of the performance indicators are recorded through the deboning and trimming process as well as the operator performance. Either individual or lot based product traceability can be applied according to the system setup. Recorded values of all the environmental conditions like temperature etc. is also bounded with the final products. Meatsys’ further processing system is fully capable of recipe formulation, recipe versioning and tracking, ingredient traceability, batch based product traceability, premixed and portioned ingredient management. The system serves a wide range of food producers from sausage and burger producers to the infant formula or candy producers. PACKING ınventory and cold storage management Shrinking & Vacuuming | Packing & Boxing | Palletizing | Weighing | Labeling Transfering and receiving records | Automated inventory reports | Sales order picking | Container loading Finished or semi-finished products are packed and labeled for storage or dispatch. Meatsys can be integrated with any packing line or also used as a stand-alone packing system wherever needed. With its state-of-the-art management console, the desired amount of packing and labeling stations can be created in no time. You can design your own labels with your favorite barcode designing software and add to the system. All of the traceability data could also be carried up to the pallet. The modular and parametric architecture of the system allows you to create and integrate as many warehouses, cold storage units as you like in a few minutes. You can also determine the transferring and product acceptance rules for each warehouse separately. With its friendly user interface and optional automatic RFID data capturing systems, inventory information is always available and accurate. INTELLIHOOK TRACEABILITY RFID embedded hooks, dollies, carts & crates | Rail readers | Stationary and mobile readers | Paperless carcass tracking | Automated inventory tracking | Automated weighing | Automated rail routing management Individual carcass and primal traceability | Batch traceability of further processing products | Raw material traceability | Premix traceability| Production conditions traceability | Stationary and mobile Readers | Paperless Carcass tracking | Instant traceability reporting | Mobile scanning app for customers | Optional barcode and RFID based traceability along the production process Meatsys has been designed to collect data automatically from every available point on the production line. We install high powered and noise resistance reader systems on the twin and mono rails, transfer stations, weighing stations and every possible place where data can be captured automatically. We also choose best transponders for the application and equipment to be identified. We can either install the readers and transponders for a new system or retrofit for your old systems. Traceability is one of the most important aspects of the food processing business. Traceability has different levels; starting from basic age and source verification to the full traceability. Such as from an animal’s farm records of MOBIL DEVICES DAILY OPERATIONS MANAGEMENT Windows or Android based interfaces | Integrated barcode and rfid readers Mobile modules for all sorts of operations Sanitation records | Personel tracking | Environmental conditions tracking Mobile computers with RFID and barcode readers are integrated with the system for higher mobility. The devices are capable of getting data directly from the integrated weighing scales and RFID readers to be used in every step where needed. Also, devices can be easily configured to use barcode printers or other output devices in any station. Daily cleaning and sanitation records are included in the system for compliance with the laws and regulations. Personnel entrance, exit and movement records are collected from entrance and exit gates with boot RFID readers and Real time tracking devices. Farm Management Systems Other solutions Procurement | Veterinary records | Performance analysis | Breeding management | Feed management | Farm automation. ► RFID laundry and uniform tracking IntegraFarm is one of the best systems available to manage your farm, create automation and do resource planning for any scale of farms. IntegraFarm set itself apart from simple herd management software with its fully integrated systems and devices to help you to reach maximum profit. IntegraFarm offers you wide and detailed reporting for your management decisions. Reports include everything from veterinary records, livestock health and feed planning to feed bunk management mixer optimizations, inventory and cost management. By using RFID technologies you can create real-time data that provides you individual animal information. All this information can easily be transferred to the next step and to the processing of the final product. ► RFID boots tracking ► RFID knife and equipment tracking ► RFID personnel tracking MeatSys Vetident Technologies Ltd. Unalan Mah. Guzide Sk. 32/37 Uskudar / Istanbul Turkey +90 216 599 0 598 Aralsa Consulting Inc. 3073 Buck rd PO Box 578 Bryn Athyn PA 19009 USA +1 267 838 4005 Vetident Germany Offenbacher Landstr. 512 60599 Frankfurt am Main Germany +49 69 366 02 148 Vetident OY Kangaskuja 2 i 34 05460 Hyvinkää Finland +358 019 439 777 www.meatys.com | www.vetident.com | www.foodsis.com
